Plant & Machinery
Rice & General Mills' major manufacturing and processing facility
is ideally located at Nilokheri, Karnal. The strategic location
of plant ensures expeditious transportation of harvested paddy from
specially identified collection centers across paddy growing belt
of Northern India, thus minimizing transit damage to the delicate
grain of rice.
The state-of-art processing plants for rice production have fully
mechanized sophisticated processing procedures for different stages
like de-moisturizing, temperature controlled drying, cleaning, de-husking,
de-stoning, polishing, sorting and grading. In these hi-tech milling
plants every stage conforms to international standards and stringent
guidelines of process control are meticulously adhered to at every
stage to ensure uniformity of grains without destroying fragrance,
aroma and basic quality of grain.
Most of the impurities, irrespective of their sizes and nature
are completely removed in different stages of the passage of paddy
through fork-like vibrating sieve, scalper suction fan and vibrating
sieve incorporated in these machines.
Plant : Unique fully automatic & mechanized on-line
sensor based temperature controlled gradual drying system, with 12 tonnes per hour drying capacity, ensures consistent & uniform
drying of paddy without breaking the delicate rice grain. The process
mitigates any scope of fermentation and bacterial / fungal infections,
simultaneously preserving its natural aroma.
Parboiling Plant : The process of parboiling
uses processed soft water obtained from water treatment plant. The
plant has specially designed soaking bins with sensor based sophisticated
controllers for water temperature. The process is far superior than
the conventional methods in terms of mitigating development of unwanted
smells and ensures hygienic processing of the grain, preserving
its fragrance and aroma during the processing. The requirements
of soft water for parboiling process are met by an integrated water
Milling Plant : The three state-of-art milling
plants of Modern Rice & General Mills use 21st century technology from Buhler. The online
inflow and outflow mechanisms are fully computerized with the help
of sensors. The plants have production capacity exceeding 10 tons
per hour, and are equipped with number of Pre cleaners, De-stoners,
Precision-sizers, Graders, Paddy separators, De-huskers, Magnets
etc. The plant premises are environment friendly and fully protected
against contamination by foreign particles.
The series of colour sorters and multi sorters are installed at
Modern Rice & General Mills. When the rice is passed through these series of sorting
machines it gets free from Glass pieces, plastic granules, foreign material,
dust, damaged, discolored and unwanted grain.
Aspirated Rice Huskers : These high capacity huskers
offer high performance and unmatched capability for removing
husk from paddy rice. Its unique feeding mechanism gives it the
ability to dehusk rice at a greater capacity than conventional huskers
while breaking far less rice grain during the process.
Paddy Separators : This unit removes paddy from
brown rice at capacities and efficiencies that are unmatched in
the industry. Its three adjustable-position discharge systems coupled
with the adjustable separating tray angle, allows flexibility in
producing pure brown rice and paddy products.
Plano - Shifters : The requirement of high capacity
sizers is met by Plano-Shifters, which ensures uniform grading.
Length Graders : To segregate rice grains of different
sizers, Modern Rice & General Mills has high capacity graders which
ensure on line uniform grading at a comparatively high speed.
Vertical Abrasive Polisher : The high capacity
abrasive whitener offers unmatched efficiency of milling with regard
to power savings. Its low milling pressure helps in the maximization
of head rice yield, and its ability to function efficiency on both
low and hard milling applications makes it an ideal "first
break" milling machine.
Colour Sorters : The series of optical sorting
machines are used for operational flexibility & define the shade
of colour of the grain, as well as the size of the offending spot.
Its computer based monitoring system allows online tracking.